Wireless Control Unit (WIO) Product Guide

1.Installation

1-1. Direct Mount

(1) In the mounting location, drill holes for mounting and wiring the product.

(2) Rotate the WIO body unit counterclockwise and detach from the direct mount bracket.

(3) Use the hexagon nut with flange to secure the direct mount bracket in the mounting position.

Recommended Torque

(approximate)

0.6Nm

(4) Pass the cable through the wire distribution hole.

(5) Remove the two screws from the terminal block connector and perform the wiring.

(6) Attach the terminal block connector to the WIO body unit.

(7) Install the WIO body unit to the direct mount bracket following the removal procedure in reverse order.

(8) If required, apply sealant around the mounting and wire distribution holes.

1-2. Using Mounting Bracket (Option)

(1) Determine how to secure the mounting bracket.

When securing with screws
As shown in the illustration below, drill mounting holes at the installation location.

*Screws (M4 or nominal diameter 4) to secure the bracket are not included.
Please provide your own. (bracket thickness:7 mm)

When securing with adhesive sheet
Peel away the yellow non-stick paper from the adhesive sheet and stick it to the location for the adhesive sheet.

(2) Attach the grommet to the mounting bracket's wiring hole (rear).

*Either wiring hole (rear) can be used. Use both wiring holes, if necessary.

(3) Pull wires out the grommets and attach the direct mount bracket to the mounting bracket.

(4) Secure the product to the mounting bracket with hexagon nuts (M4).

Recommended Torque

(approximate)

0.6Nm

*Hexagon nuts (M4) are not included with this product.
Use the hexagon nuts that are attached to each product.

(5) Pass the wire through the wiring hole.

(6) Remove the two screws from the terminal block connector and perform the wiring.

(7) Attach the terminal block connector to the WIO body unit.

(8) Secure the mounting bracket to the installation location.

When securing with screws
Secure the mounting bracket with screws (M4 or nominal diameter 4).

*When using a flat washer for mounting, use one with a diameter of φ 10 mm or less.

When securing with adhesive sheet
Peel off the transparent protective film and secure the mounting bracket.


2.Wiring

2-1. Detaching the Terminal Block Connector

To remove the terminal block, turn the terminal block connector screws (2 places) counterclockwise and pull out the terminal block connector.
To install the terminal block, line up the guide marks on the WIO body unit and terminal block connector, and follow the removal procedure in reverse order to install.


2-2. Wiring the Terminal Block Connector

(1) While placing a flat-blade screwdriver on the lever of the terminal block connector, press down.

(2) Keep the lever pressed down and insert the stripped lead wire into the lead wire insertion slot.

*For solid or stranded wires with insulated ferrule terminals, wiring can be done by simply inserting the lead wires into the wire insertion slots.

(3) With the lead wire inserted, release the flat blade screwdriver from the lever. Check if the lead wire is locked into place.

Supported Wire Diameter

Single Wire

φ 0.5 - 1.2 mm (AWG24-16)

Stranded Wire

0.2 - 1.5 mm2 (AWG24-16)

WARNING

Before any work is done, disconnect the power.

Be sure wiring is carried out correctly. Failure to follow these instructions could result in burning internal circuits or fire.

CAUTION

Do not use excessive force when pressing the lever of the terminal block connector.

To protect external equipment,install a fuse on the power supply side.

When wiring lead wires, consider the voltage drop along with the appropriate length and diameter.

Before turning on the power, check that the wiring and switch settings are correct.

Wire so that the core of the lead wire is not exposed. Failure to follow this instruction could cause a short circuit leading to fire or equipment damage.

After completing the wiring, check for any loose wires. Failure to follow this instruction could result in malfunction or electric shock.

POINT

Use a flat-blade screwdriver with a blade-edge width of 2.5 mm or less and thickness of 0.4 mm or less. (Or equivalent)

Do not push the screwdriver against the lever harder than necessary.

Failure to follow this instruction could result in equipment damage.

Strip 10 mm of the insulation from the lead wire.

When removing the lead wire, do not simply pull the wire to remove it.

(First press the lever down with a flat-blade screwdriver to release the lock.)

2-3. Terminal Block Connector Pin Arrangement

Transmitter [WIO-B1T]

Number

Item

(1)

Power supply *1 Connected internally with No.(8)

(2)

Power supply (COM) *2 Connected internally with No. (9) and (12)

(3)

Input CH1 / LED Red

(4)

Input CH2 / LED Amber

(5)

Input CH3 / LED Green

(6)

Input CH4 / LED Blue

(7)

Input CH5 / LED White

(8)

Power supply *1 Connected internally with No.(1)

(9)

Power supply (COM) *2 Connected internally with No. (2) and (12)

(10)

Input: CH6

(11)

Input: Buzzer

(12)

COM *2 Connected internally with No. (2) and (9)

(13)

Not Connect

(14)

Flashing COM *3 Operates only when the buzzer unit is installed

*4 Do not apply voltage

Receiver [WIO-B1R]

Number

Item

(1)

Power supply 1

*1 Connected internally with No. (8)

(2)

Power supply 2

*2 Connected internally with No. (9)

(3)

Output: CH1

Non-Voltage Contact Output

(4)

Output: CH2

(5)

Output: CH3

(6)

Output: CH4

(7)

Output: CH5

(8)

Power supply 1

*1 Connected internally with No. (1)

(9)

Power supply 2

*2 Connected internally with No. (2)

(10)

COM (Output for CH1-5)

-

(11)

Clear Input ⊕

Clear Input

(12)

Clear Input ⊖

(13)

Output: CH6 ⊕

Relay output

(14)

Output: CH6 ⊖


2-4. Wiring Example

*For details on how to connect with our equipment, please refer to the WEB manual.

Transmitter [WIO-B1T]
External contact classification: Contact relay

External contact classification:PLC (NPN transistor)

External contact classification: PLC (PNP transistor)

Receiver [WIO-B1R]

3.Setting

3-1. Description of DIP Switches and Reset Button

This product has DIP switches and a reset button on the top of the WIO body unit.
When setting up, turn the head cover counterclockwise to remove it, and then apply the settings.

DIP Switches

Reset Button

3-2. Group ID Setting

Set when operating this product with multiple group IDs. This product can operate up to 8 groups in the same area. Turning on multiple products in the same area at the same time and attempting to pair them may result in unintended pairing between products.
In such cases, you can avoid pairing of unintended products by setting the Group ID of the product to be paired.

POINT

If multiple pairing registrations are made at the same time using the same group ID number, there is a possibility of unintended pairing between products.

The diagram is an overview diagram. In actual use, one transmitter, 0 to 3 repeaters, and one receiver are configured within one group ID.


3-3. Function Settings

This product has "Level Mode," "One-shot Mode", and "input logic switching" functions.

Assign functions by turning this product’s Function DIP switch ON and OFF.

POINT

"Level Mode" is recommended for the following usage conditions.

When using alternating-type switches, such as toggle switches

When inputting from a PLC or other device in the equipment

"One-shot Mode" is recommended for the following usage conditions

When using momentary switches such as pushbutton switches

When using a sensor that outputs only at the moment of detection

How to Set Functions

Turn DIP switches No.1 to 3 ON or OFF to set functions.

(1) Confirm the product to set is turned off.

(2) Remove the head cover from the WIO body unit.

(3) Set the Function DIP switch.

 -For details on each function, refer to "List of Functions for the Function DIP Switch" in the next section.

 -Do not use switch No. 4.

(4) Attach the head cover to the WIO body unit.

List of Functions for the Function DIP Switch

Transmitter [WIO-B1T]

Switch

Number

Functions

Setting

Factory

default

Description

1

Unpairing

SW OFF

Disabled

Switch for unpairing.

Do not use when operating.

SW ON

Execute unpairing

2

Level Mode

/Oneshot Mode

SW OFF

Level Mode

Specify whether the input is detected at level (input ON or OFF) or at one-shot (rising

ON from OFF).

SW ON

One-shot Mode

3

Input logic switching

SW OFF

Input logic A

Specify input logic A or B.

SW ON

Input logic B

Receiver [WIO-B1R]

Switch

Number

Functions

Setting

Factory

default

Description

1

Unpairing

SW OFF

Disabled

Switch for unpairing.

Do not use when operating.

SW ON

Execute unpairing

2

One-shot Mode

output time*

SW OFF

Output

for 12 seconds

Specifies the output time in One-shot Mode.

SW ON

Hold output

3

Not used

SW OFF

-

Do not use.

SW ON

-

*This is valid only when the transmitting product is set to one-shot mode.